Raws li lub tsheb hluav taws xob (EVs) dhau los ua qhov tseem ceeb thoob plaws ntiaj teb kev lag luam, cov tuam txhab tsim khoom tau nce siab los tsim kho txhua yam ntawm lub tsheb tsim kom muaj txiaj ntsig, kev nyab xeeb, thiab kev ruaj ntseg. Ib qho tseem ceeb feem ntau saib tsis taus - tab sis qhov tseem ceeb rau EV kev ntseeg siab - yog cov hlua hlau. Nyob rau hauv ib lub sij hawm ntawm high-voltage systems thiab aggressive lightweighting lub hom phiaj, EV hlau harness processing hloov zuj zus mus raws li qhov kev sib tw?
Kab lus no tshawb txog kev sib tshuam ntawm kev ua haujlwm hluav taws xob, txo qhov hnyav, thiab kev tsim khoom-muab cov tswv yim pom zoo rau OEMs thiab cov neeg muag khoom tiv thaiv kev taw qhia txog tiam tom ntej ntawm cov kev daws teeb meem.
Yog vim li cas ib txwm siv hlau hlua tsim luv luv hauv EV daim ntawv thov
Cov pa hluav taws xob sab hauv hluav taws xob (ICE) cov tsheb feem ntau ua haujlwm ntawm 12V lossis 24V hluav taws xob tshuab. Nyob rau hauv sib piv, EVs siv high-voltage platforms-feem ntau xws li ntawm 400V mus rau 800V los yog ntau dua rau kev them nqi ceev thiab cov qauv ua tau zoo. Cov elevated voltages no xav tau cov ntaub ntawv rwb thaiv tsev siab heev, crimping meej, thiab kev ua txhaum cai. Cov cuab yeej siv hluav taws xob siv hluav taws xob thiab cov tswv yim feem ntau tawm tsam los daws cov kev xav tau ntau dua, ua kev tsim kho tshiab hauv EV hlau hlua ua qhov tseem ceeb tshaj plaws.
Kev nce ntawm cov khoom siv hnyav hauv Cable Assemblies
Qhov hnyav txo yog qhov tseem ceeb rau kev txhim kho EV ntau yam thiab kev ua haujlwm zoo. Thaum lub roj teeb chemistry thiab cov qauv tsheb tau txais kev saib xyuas feem ntau, cov hlua hlau kuj tseem ua rau txo qhov hnyav. Qhov tseeb, lawv tuaj yeem suav txog 3-5% ntawm lub tsheb tag nrho.
Yuav kom ua tau raws li qhov kev sib tw no, kev lag luam tau tig mus rau:
Aluminium conductors los yog tooj liab-clad txhuas (CCA) nyob rau hauv qhov chaw ntawm ntshiab tooj liab
Nyias-phab ntsa rwb thaiv tsev cov ntaub ntawv uas tuav lub zog dielectric nrog tsawg bulk
Optimized routing paths enabled los ntawm advanced 3D tsim cov cuab yeej
Cov kev hloov no qhia txog cov kev xav tau tshiab - los ntawm kev tswj nruj nruj hauv cov tshuab stripping mus rau qhov siab dua crimp qhov siab thiab rub quab yuam xyuas thaum lub sij hawm siv davhlau ya nyob twg.
High Voltage Yuav tsum tau High Precision
Thaum nws los txog rau EV xaim hlua ua tiav, qhov hluav taws xob ntau dua txhais tau tias muaj kev pheej hmoo siab dua yog tias cov khoom tsis sib sau ua ke rau cov qauv nruj. Cov ntawv thov kev nyab xeeb-tseem ceeb-xws li cov khoom siv hluav taws xob rau inverter lossis roj teeb tswj kev tswj hwm-xav kom muaj kev ruaj ntseg rwb thaiv tsev zoo, zoo ib yam crimp zoo, thiab xoom kam rau ua qhov tsis zoo.
Cov ntsiab lus tseem ceeb suav nrog:
Kev zam qee qhov tso tawm, tshwj xeeb tshaj yog nyob rau hauv multi-core HV cables
Connector sealing los tiv thaiv dej ingress nyob rau hauv thermal cycling
Laser npav thiab traceability rau kev tswj kom zoo thiab ua raws
Hlau hlua ua tshuab yuav tsum tam sim no integrate kev soj ntsuam tsis pom kev, laser stripping, ultrasonic vuam, thiab advanced diagnostics kom paub meej cov khoom sib xws nyob rau hauv hnyav ua hauj lwm tej yam kev mob.
Automation thiab Digitalization: Enablers ntawm Yav Tom Ntej-Ready Harness Production
Kev ua haujlwm ntawm tes tau ntev ua tus qauv hauv cov hlua hlau sib dhos vim qhov nyuaj ntawm txoj kev. Tab sis rau EV harnesses - nrog ntau tus qauv, kev tsim qauv - kev ua haujlwm tsis siv neeg tau dhau los ua haujlwm tau zoo. Cov yam ntxwv zoo li neeg hlau crimping, automated connector insertion, thiab AI-tsav zoo tswj tau sai tau txais los ntawm cov tuam txhab xav txog yav tom ntej.
Tsis tas li ntawd, Kev Lag Luam 4.0 cov hauv paus ntsiab lus yog tsav kev siv cov ntxaib digital, traceable MES (Manufacturing Execution Systems), thiab tej thaj chaw deb diagnostics kom txo qis downtime thiab ceev nruam kev txhim kho nyob rau hauv cov txheej txheem ua cov hlua.
Innovation Yog Tus Qauv Tshiab
Raws li EV sector txuas ntxiv nthuav dav, yog li qhov xav tau rau lwm tiam EV xaim hlua ua cov thev naus laus zis uas sib xyaw ua haujlwm hluav taws xob, kev txuag hnyav, thiab kev tsim khoom nrawm. Cov tuam txhab uas tuav cov kev hloov pauv no yuav tsis tsuas yog ua kom muaj kev ntseeg siab ntawm cov khoom, tab sis kuj tau txais kev sib tw hauv kev lag luam hloov pauv sai.
Nrhiav kom ua kom zoo dua koj cov khoom siv EV nrog precision thiab ceev? Hu rauSanaoniaj hnub no kom paub seb peb cov kev daws teeb meem tuaj yeem pab koj ua ntej hauv lub sijhawm ntawm kev siv hluav taws xob.
Lub sij hawm xa tuaj: Plaub Hlis-08-2025